Roll Forming Machines
Rolling equipment is a mechanism that forms the necessary profile from the metal sheet with the help of forming rollers of a certain configuration. The configuration of these forming rolls is very important, it determines the type of the required profile. The more complex the profile, the greater the number of rollers required to form it. Evolutioner is a worldwide manufacturer of roll forming machines. If you are from the USA, Canada, Australia, India, Germany, England, Africa or anywhere else - we can arrange delivery directly to you. Let's consider in detail how and why sheet metal roll forming machines are used.More..
Lock former machine LFM is the one that is most required beyond our customers. It is used for forming ventilation locks such as Pittsburgh lock, standing seam lock, single hem, double hem, locking pin, elbow radius element. Those locks are widely used when construction process of different industrial and civil buildings. The advantage of our lock former machine compared to others machine is possibility to form pipe lock so you can use it while round pipes production. So our customers can save money on purchasing additional equipment and renting additional production areas. There are 7 pairs of forming rolls on the LFM machine to form different ventilation locks. Forming rolls are tempered so they have long life period. The process of ventilation element production is started from Pittsburgh lock forming process and single hem forming process with the lock forming machine LFM. After the process of locks forming are finished it’s necessary to put single hem lock into Pittsburgh lock and close it with a hummer or special Pittsburgh lock closing machine. After those procedures ventilation element is ready. It’s very easy to work with our ventilation lock former machine LFM, because there are ruler guides so they help you to put metal in necessary forming position. Lock former machine LFM can be 380V (1.5kW engine power) or 220V (1.1-1.5kW engine power) depends on customer’s preferences. The maximum metal thickness for working with the machine is 1mm. The machine is suited to work with color-coated metal sheets or stainless steel. We have been producing lock forming ventilation machines since 2008 year. So we have ready solutions for you to be the firs
Portable machine for standing seam system was designed to profile double standing seam panels that are used for installation of standing seam roofing systems. Double standing seam roofing system is an unique technology, that has a purpose to avoid penetration of water inside the roofing panels. It’s could be possible thanks to special roofing design. Double standing seam roofing panels when they are installed on the roof, cover each other, so there aren’t any spaces between them. To make places of roofing panels contact waterproofing, the seams between panels usually are closed by special seaming tools: hand seamers or electric seamer. There are two types of the portable machines for double standing seam systems we make: Portable machine F3 for double standing seam systems Portable machine FM for double standing seam systems There are some important differences between portable machine F3 and portable machine FM Roofing machine F3 has 6 pairs of forming rolls unlike profiling machine FM with 5 pairs of forming rolls. So the quality of roofing panels is better with machine F3. Adjusting of width of roofing panel is easier with portable machine F3, thanks to special constructive moments. With machine FM it takes much more time. The weight of machine FM is less so it’s easier to transport it from one place to another. Our customers have opportunity to order portable roofing machine F3 in standard set. Or if it’s necessary you can order additional options such as: cross cutting knife, additional rolls for ribbed panels, additional rolls for radius panels, hand seamers or electric seaming machine, decoiler. According to our customer’s preferences, we can offer portable roofing machine F3 for standing seam systems for using with 220 or 380 electric lines. As an option our customers can purchase slitting machine with our portable machine F3
Profiling machine FM for double standing seam panels is used for making double standing seam lock of the roofing panels that are used for installation of the double standing seam roofing. The double standing seam roofing is widely used because it’s impossible for the water to get through closed double standing roofing panels in the places of their contact with each other, thanks to lock’s special shape. The special shape means that double standing seam panels cover each other in the places of their contact, and after their installation on the roof it will be closed using special double standing seam closing tools (hand seamers for single lock and double lock and electric seamer) The operator has to change the position of every roll separately in order to change the width of the double standing seam roofing panel Profiling machine FM for double standing seam panels is good for making double standing seam panels from different kinds of metals (galvanized steel, steel coated with copper, zinc, titanium, etc.) This Profiling machine for double standing seam panels has five pairs of forming rolls. This Profiling machine for double standing seam panels could be produced for using with 220V or 380V electric lines. You can also purchase with our Profiling machine FM for double standing seam panels: additional pair of rolls for making ribs on the double standing seam roofing panels; additional pair of rolls for making double standing seam roofing panels with a big radius of bending; cutting knife; metal decoiler; handle seamers; electric seamer; steel slitter; It’s easy to work with our Profiling machine FM for double standing seam panels right on the place of the double standing seam roof installation, thanks to the small weight and not huge sizes of this double standing seam forming machine FM. It’s let the owner of this roofing machine to save money not spending them on renting additional places for making double standing seam roofing panels, storage them and transport to the place of their installation. Our enterprise has started producing of this profiling machine FM for double standing seam panels since 2005 so we have great experience in doing our job and can propose you a great solution for your business. To get more information about the price of this profiling machine FM for double standing seam panels and the way it could be delivered to your location just contact us. We will give you all the information you need
Ribbed panel forming machine RPFM is used to form ribs on double standing seam roofing panels while double standing seam roofing production process. Standard standing seam roofing panels are formed with roll former roofing machine without ribs, but as extra option you can install rolls for ribbed panels on machine and form two ribs on the center of panel, providing more rigidity and giving interesting look to your roof. But while building houses of various configurations and using different kinds of material for roofing sometimes it’s necessary not to increase rigidity of roofing panel but change slightly design of it. For this task we offer special designed ribbed panel forming machine RPFM which lets to get small ribs on finished roof panel over the entire width of panel. As a result, such panel looks very interesting on the roof and façade of building, decorating its unusual design and distinguishing it from other buildings. Also ribbed panel forming machine can help to hide defects of low-quality material, as forming ribs on panel and smooth all the roughness. Ribbed panel forming machine RPFM is designed to work with roofing panels maximum 625mm width. But, if necessary, it’s possible to adjust machine to forming more narrow panels by removing unnecessary number of forming rolls. Ribbed panel machine is used in combination with roll former standing seam roofing machine. So, roofing panel of necessary length and width has to be pre formed with standing seam roofing machine and after you can make ribs on panel with ribbed panel forming machine RPFM.
Roll former roofing machine F3-1000 is an equipment to produce roofing panels of double standing seam for standing seam roofing production. Standing seam roofing is going to be popular thanks to It’s unique design – it has waterproofing structure that avoid water getting under of roofing panels. So, using this kind of roofing to cover buildings our customer gets high quality product, protected from external influences of moisture and precipitation. In standard variant we make roll former roofing machine to form maximum 700mm panel width but on request we can make it for 1000mm panels width. Standing seam panel machine F3-1000 that we produce is width easy adjustable one. So, to change machine from forming one panel width to another just take a few minutes and you can do it in very simple way. You just need to rotate special adjusting handle, so while rotating it changes position of forming rolls and keep them in one forming line. So, adjusting process is not time consumption one. Roll former roofing machine F3 has six pairs of forming rolls to form the standing seam roofing panel. Machine can be produced for working with 220 or 380V electric lines. You can get following additional accessories with our machine: Rolls for ribbed panels production Rolls for radius panels production Cross cutting knife for machine Decoiler for 500 kg coils Manual seamers Electric seaming machine Fixed and sliding clip formers
Roll forming roof panel machine F3 is roofing equipment that is used in process of standing seam roof panel production and standing seam roofing installation. With help of electric motor torque goes from motor through sprockets and the connection chains to the rolling rollers of the machine making them to rotate and form necessary profile. In order to protect workers while working with roll forming roof panel machine, we offer to equip it with standard side covers and additional top part cover to protect forming part of machine. So, using standing seam roofing machine F3 with protective covers operators of machine will be protected from injury, and machine would be protected from any outside object to get into working mechanism. However, while working with roof machine, it’s possible to take off upper cover and leave side covers of machine while working. If upper cover isn’t needed you can purchase machine without it. Our roll former standing seam machine is light and mobile one so you can work with it at your workshop or directly at roof installation place saving money on transportation expenses. Roll forming roof panel machine F3 has special adjusting screw to adjust machine for different panel width production. You just need to rotate adjusting screw to get necessary panel width sizes. Standing seam roof machine F3 can work with different materials such as steel, aluminum, copper. Machine can be adjusted to roll different metal thicknesses.
Double standing seam roofing machine F3 is used for making double standing seam lock for the roofing panels that are used for installation of the double standing seam roofing. The double standing seam roofing is widely used because it’s impossible for the water to get under the closed double standing roofing panels in the places of their contact with each other, thanks to lock’s special shape. The special shape means that double standing seam panels cover each other in the places of their contact, and after their installation on the roof it will be closed using special double standing seam closing tools (manual tool for closing double standing seam lock and electric machine for closing double standing seam lock). The advantage of this Standing seam machine is possibility to change the width of the standing seam roofing panels in very simple way. There’s a special screw at the one side of this standing seam machine and turning it around the operator can change the width of the panels. So the adjustment of the standing seam roofing machine doesn’t take a lot of time for the operator and let him use his working time more effectively. This double standing seam roofing machine is good for making double standing seam panels from different kinds of metals (galvanized steel, steel coated with copper, zinc, titanium, etc.) This standing seam roofing machine has six pairs of rolls which form the shape of the double standing seam roofing panels. This machine could be produced for using with 220V or 380V electric lines. You can also purchase with roofing seam machine: additional pair of rolls for making ribs on the roofing panels; additional pair of rolls for making bended panels with a big radius of bending; cutting knife; metal decoiler; manual tool for closing seam lock; electric machine for closing seam lock; sheet metal cut to length machine; It’s easy to work with our double standing seam roofing machine right on the place of the double standing seam roof installation, thanks to the small weight and not huge sizes of this standing seam machine. It’s let the owner of this roofing machine to save money not spending them on renting additional places for making double standing seam roofing panels, storage them and transport to the place of their installation. Our enterprise has started producing of this double standing seam roofing machine since 2005 so we have great experience in doing our job and can propose you a great solution for your business. To get more information about the price of this double standing seam roofing machine and the way it could be delivered to your location just contact us. We will give you all the information you need.
Window drip cap roll forming machine PO-1 allows to produce “window trim” profile by rolling the sheet metal through forming rolls. A window trim is an element that is widely used in construction while windows installation. In the standard way the window trim is bent step by step using a manual folding machine. This is a cheaper, but more time-consuming process. The metal sheet must be pre-marked for each bending operation. Each bend is then performed using a manual bending machine. The operator must set the necessary dimensions according to the marks, fix the sheet metal with the machine's fixation mechanism, and then bend it. The length of the window trim is limited to the maximum working length of the bending machine. Thus, each manual folding operation is time-consuming and the production process becomes expensive and inefficient. To improve the production process we offer the window drip cap roll forming machine PO-1. This machine rolls the window trim profile on both sides simultaneously in a single operation. The rolling speed is 10 m/min. The machine is equipped with 7 pairs of forming rolls. The minimum width of window trim is 120 mm when rolling on both sides at the same time and the maximum width is 610 mm. To change the width of the window trim, simply use the adjusting handle, which makes it very easy to adjust the machine to go from one trim width to the next. Thus, the adjustment process is not time-consuming. It’s also possible to roll the window drip cap on the machine in two steps. This may be necessary if all elements are of different width, so in order not to waste time on readjustment, it will be faster to roll each side separately step by step. In addition, this method of rolling will make it possible to produce window drip caps of narrow width when it’s not possible to move the rolls closer together using the adjusting handle. Thus, when rolling each side separately, the minimum width of the element can be 30 mm and maximum 510 mm. The profile that can be obtained by rolling both sides in a single operation: The profile can be obtained by rolling each side step by step: Rollforming machine PO-1 allows to produce window trims with all the necessary bends and without the last bend (drip edge), if necessary. It can be adjusted by moving the guide lines to different positions. It is also possible to adjust the length of the element, which is next to the drip edge. Window trim profile without drip edge: As manufacturers, we can make a rollforming machine for the production of window trim profile without drip edge according to the customer's preferences. The machine can be additionally equipped with a length measuring device and a cross cutting knife. Thus, by purchasing window trim roll former machine PO-1 from Evolutioner, our customers can make the production process more efficient, save time and money. Additional accessories: length measuring device cross cutting knife