Additional tools and equipment
Decoiler of metal is the machine that is used to work with other machines such as: length cutting machines, shears, plate rolling machines, folders, forming machines etc. Decoiler of metal is good when you need to prepare metal for further work with it, so you have to cut it from big rolls with weight 5-10 tons. It’s not a secret that one of the most important parts of final cost of the product-is the cost of the material this product was made. So our customers, who work with metal sheets, sooner or later anyway have a difficult choice: continue to order sheet metal prepared by someone else or start to purchase big rolls of metal and cut it by themselves. It’s let our customers the opportunity to lower the final price of the product and to resolve tasks of their clients more effectively. There is a solution for this task- to get our metal decoiler, so there will be a possibility to have at stock many of rolls you need and cut them into sizes you want. To install a roll on the decoiler you have to remove with machine for lifting loads (hoist or forklift) spool from the decoiler and put it inside the roll. After you have to put a spool with the roll back on the decoiling machine. To adjust inside diameter of the roll there are special adjusting screws on the metal decoiler. As an option it’s possible to order decoiler with special one-screw adjusting system for adjusting inside diameter of the roll by rotating one screw. As an additional option there is also footbrake for fixation a roll on the decoiler. There are three types of metal decoilers we make: Decoiler of metal for 10 ton rolls. Decoiler of metal for 5 ton rolls. Decoiler of metal for 1 ton rolls. All the machines we make we provide with one-year warranty. After warranty period is expired we also make repairs for our machines and provide after guarantee services.
Electric seaming machine ESM-1 is used for closing double standing seam lock while roofing installation process. Electric seaming machine closes roofing lock much more faster comparing manual hand seamers. Seaming machine has four pairs of rolls to close double standing seam lock step by step at first 90 degrees and after to 180 degrees. So you can really save your working time using our electric seaming machine ESM-1. Because if you close lock with hand seamers you have to close all the roof with first number of hand seamer and after to make second operation closing lock to 180 degrees with second number of hand seamer. Electric seaming machine makes it by one operation. There is a reason to use ESM-1 machine when you have big length panels and big roofing distances. Electric seaming machine helps to save your time on doing closing operations. Rolls of electric seaming machine ESM-1 are covered with special anti-slip material so it doesn’t slip while working. The weight of electric seamer is not more than 30 kg, so it’s possible to work one person with the machine. Before using our machine for closing double standing seam lock the beginning of panel has to be prepared: it has to be closed with first number of hand seamers. The length of prepared part of panel has to be enough to install the machine. After installing ESM-1 machine on the roofing panel you have to fix it with special fixation handle and after you can turn. The machine works from 220V electric lines. Very often our customers purchase electric seaming machine with roll former standing seam machine, floor decoiler. To get more information about our machines please contact us
Lock seam closing machine LSCM 1300x1.2mm is used for closing single lock on pipes with inside diameter from 80mm, maximum length 1300mm and maximum metal thickness 1.2mm. There is special moving closing mechanism on the machine which contacts with roll and makes possible to close single seam lock. Rotating handle operator of the machine transmits rotating moment through chain to sprocket and roll on closing mechanism. The roll of the machine can be from 76 to 90mm diameter depends on customer preferences. Roll of the closing mechanism has rough surface so it’s better contact with pipe’s lock and close it. During the work pipe doesn’t move but closing mechanism moves and close the pipe. Closing the pipe process with lock seam closing machine LSCM is the last operation during pipe production. You have to make pipe lock on the metal sheet before it and to make pipe from the flat metal sheet. You can use lock forming machine and plate roll forming machines for those operations. Only after you can close pipe lock with lock seam closing machine. And using swaging machine you can work with pipe’s ends to make it the way you want. The machine is manual so it doesn’t need any air or electricity to work. Our machine has more rigid base so it’s possible to work with thicker metal up to 1.2mm. It’s make our machine interesting for ventilation systems companies and chimneys production companies. As manufacturer of machine we provide 1-year warranty and after warranty service. Please contact us to get more details
Recoiler of coil metal MR-10t was designed for maximum 10 tons coils to recoil strips after it was cut on cut-to-length slitting machine. Recoiler MR-10t is widely used in semi-automatic cut-to-length slitting lines equipped with decoiler, cut-to-length slitting machines, cross cutting device. The advantage of such line is the efficient cut-to-length slitting process of metal coils from heavy 5t and 10t coils and 1250mm width ones into lighter and narrower strip coils. While such line is operating, coil of 5 or 10 tons depending on which decoiler is used to complete the line, is fed directly to the metal uncoiler and put it on decoiler shaft. Metal roll is fixed on the shaft using special expanding mechanism to fix it on and fit it to necessary inside diameter. Turning decoiler wheel operator unwinds metal roll and bring it to cut-to-length slitting machine. With help of slitter you can cut coil into necessary number of strips and get it to recoiler. At first each strip has to be fixed on recoiler with special fixation mechanism. While rotating recoiler wheel operator can get strip coils of necessary length and sizes. You can adjust number and width of each strip using special distance rings. After finishing of recoiler process each strip has to be fixed from unwinding with special fixation tape. Shaft of recoiler has to be putted of from machine frame with strip coils. Expanding mechanism has to be unfixed and you can take off each strip coil separately after. So, using our metal recoiler customer could make cut-to-length slitting process by himself avoiding third part services and extra expenses. Related equipment: decoiler for 5 or 10 ton rolls; cut-to-length slitting machine; metal shears for cross cutting process.
Round duct seaming machine RDSM 1300x1.2 is used for closing operation of round pipe standing seam lock in round duct systems, drainage, ventilation and air conditioning systems production. The machine finds its application in workshops of thin metal products production, manufacturing companies of ventilation and air conditioning systems, construction companies whose work is related to sheet metal and manufacturing of different diameter pipes. To work with round duct seaming machine RDSM 1300x1.2 sheet metal pipe has to be pre-fabricated. To get blanks for pipe production you need at first to cut metal sheet in necessary dimensions using guillotine, plasma cutter, cut-to-length slitting machine or cross cutting knife from bending machine. After you have to make standing seam pipe lock on two parallels sides of blank. You can use bending machine, folding machine or ventilation lock forming HVAC machine to make this operation. Next step, using three or four rolls plate forming machine you can get round pipe with necessary diameter from flat metal sheet. And as final step to close lock of pipe with round duct seaming machine RDSM 1300x1.2 of our fabrication. Round duct seaming machine RDSM 1300x1.2 has rotating roll which is driven by special rotating handle. With closed pressing mechanism of machine pipe is going between mechanism and roll so step per step pipe lock is closing. If thickness of metal is too high so closing operation can be done in two times. Round duct seeming machine with such design lets to work with 1300mm pipes in one step and 2600 mm in two closing steps. As per request we can make machine with 1500-1600mm working length. Machine can work with maximum metal thickness 1.2mm. In standard design we make machine with 90mm shaft diameter so minimum pipes diameter you can work with is more than 90 mm. As per request we can make machine with shaft diameter less than 90mm but in this case maximum metal thickness would be less than 1.2mm Round duct seaming machine RDSM 1300x1.2 is equipped with special clamping eccentric mechanism which makes possible to adjust clamping force one time for necessary metal thickness and simply use clamping handle to close and open it without setting it up each time. It saves time while working with machine. The machine is manual so it doesn’t need any air or electricity to work. To get more information about Round duct seaming machine RDSM 1300x1.2 we produce please contact our sales department.
Standing seam hand seamers for double standing seam are used for closing locks on a double standing seam roofing panels. It consists from two tools: First step hand seamer for bending 90-degree lock. Second step hand seamer for bending 180-degree lock. Before closing, the roofing panels have to be profiled with roofing seam machine and install on the roof. When panels contact each other, the side shelves of panels cover each other so there is one big construction with non-closed seams between panels. To close those seams and make them waterproof we recommend to use special closing tools such as hand seamers HS 1 and HS 2. The process of seam bending starts from a first stage hand seaming tool. This tool bends lock to 90 degrees. You have to lay it over the lock. You can start from the bottom of the roof or from the top of the roof and go down. Make sure that tool down is tighten to the seam, push your paddle all the way down, lift it up and sly down on the distance of the length of the tool, and continue down the paddle. It gives you a first bend. So now you can use number two hand seamer. Lay it on the seam. You can choose to start it from the upper or from the down part of the roof. You can make a first bend to 180 degrees. So sly the tool down and finish the second stage of bending the lock all the way down to the bottom of the seam. Get it to the end. You may kind of let it be free but we recommend to bend it a couple of times to hit that last edge of the seam real tight. So there is double locked seam closed. The difference that makes our hand seamer much more better than other seamers is the ability to keep tight the material, not to let it slide while working. You can use our hand seamers to close double standing seam locks on the straight roofs and on the roofs with radius panels. We can also propose you to use our electric seaming machine, so you will be able to close double standing seam lock faster in one step operation.
Swaging machine SW-1 is used for ventilation, conditioner, gutter, chimney and air heating systems productions when it’s necessary to make operation with the end of round pipes. Different operations are possible thanks to special rolls that go in the standard supply set of machine or additional rolls that go in extra set. In standard set there are four pairs of rolls to make corrugation operation, flanging and two pair of rolls to make elbow elements. Also as additional options you can get rolls to make other different operations depends on your needs, we have big catalog of rolls with different configurations so you can choose ones you need. After making necessary operations using our swaging machine you can easily connect one pipe to another and assemble ventilation or air conditioner system. Our swaging machine SW-1 is multispeed one so you can change rotating speed of rolls to make it lower or faster depends on operations you plan to make. There is frequency converter installed on the machine, so it lets to change rotating speed. Different operations may require different rotating speeds of rolls so it’s very convenient to have possibility to change one. Swaging machine in most cases is used to work in collaboration with sheet metal bending machines, plate rolling machines, lock closing machines, ventilation lock forming machines, elbow making machines etc. So swaging machine is irreplaceable equipment in production process of gutter, ventilation, chimney and air conditioner systems. To make working process with machine more convenient there is foot pedal to operate one. There is special “pocket” on machine for storing working rolls. Swaging machine has special limiter to fix distance on working shaft.